Have you been to our new factory?

Welcome to our brand new hi-tech PVA film factory in Shandong, Linyi! You can check it out with this short video tour of our smart & sustainable facility. With 20 production lines, an annual output of 20,000 tons, and over 130 proprietary formulas trusted by major brands across the nation, we’re able to deliver superior quality water-soluble PVA films for brands specializing in detergent pod/capsule products.

QUICK FACTS ABOUT OUR NEW FACTORY

Manufacturing plant highlights:

• 30,000sqm manufacturing plant in Linyi, Shandong, China
• 20,000 tons annual capacity with 20 high-efficiency, energy-efficient manufacturing lines
• Environmentally responsible operations backed by official Environmental Impact Assessment (EIA) reports approved by government authorities.
• 50% less energy needs than similar PVA film making factories
• Up to 75% lower carbon footprint than similar PVA film making factories
• Self-developed, custom production lines – a self-designed and assembled high-speed solution casting production line, with customized equipment, and improved operating system
• Up to 4X more efficient than domestic manufacturers – our hyper-efficient production lines are 400% faster than conventional PVA film manufacturing lines, offering shorter order lead times and faster deliveries.

Sustainable Manufacturing

• Eco-friendly manufacturing – manufacturing process uses infra-red heat & recycled steam to achieve 50% lower energy needs than industry standard
• Multi-layer drying technology with advanced heat recovery – our innovative in-house system makes use of piped-in recycled steam efficiently, with an energy reuse rate of 80%. Combined with infra-red heating tech, it reduces the overall energy needs greatly. Uniform heat is key to high-quality PVA films.

World-class quality control

• Thickness tolerance at only ±0.25μm. Our PVA films are extremely uniform in quality, manufactured to a very demanding tolerance – finer than a human hair
• Industry-leading 1/100,000 defect rate per roll. Our in-house designed custom assembly lines deliver a very low industry-leading defect rate of just 1/100,000.

Leading global industry position

• We are 1 out of 4 manufacturers in the world with a PVA film production capacity of over 3,600 tons
• We use self-developed formulas, with over 130 original formulas and over 25 patents

With lean production and continuous improvement methods, our manufacturing operations deliver very high input-output ratios, with cost control and production efficiency that far surpass industry standards. While many corporations are increasingly pressured by regulations to meet more demanding carbon footprint standards, the need to tackle climate change through innovative manufacturing methods have always been a part of our focus.

Stay tuned for more exciting updates from us!